3D Printing

Diverse Applications of 3D Printing Kick Off a New Manufacturing Era

Since 2000, 3D printing (additive manufacturing, AM) technology has evolved rapidly and is now applied in mold manufacturing, biotech medical devices, and the aerospace industry. To help industries boost their value, ITRI built the laser additive manufacturing industry clusters in 2012 and introduced Taiwan’s first laser 3D printing device. The Institute also set up Taiwan’s first metal laser additive manufacturing laboratory. Combining resources from over 30 domestic and international manufacturers in the equipment, material, and application sectors, ITRI continues to promote the development of key technologies for metal 3D printing. The new technologies provide strong support to smart healthcare and are used to customize medical devices such as false teeth, stents, artificial bones and joints, and operating room equipment.

ITRI began R&D for 3D printing related technology in 2013 and step by step completed the AM100, AM250, and the largest piece of AM equipment (500x500x500 cm3) in Taiwan. In 2014, the ITRI-designed and manufactured gold orchid hairpin won first prize at the Singapore International 3D Printing Competitions. The win made Taiwan’s 3D printing capabilities known to the world.

Also in 2014, the Institute began collaborating with the Dutch research organization TNO, which has over 15 years of research experience in 3D printing, and formed the 3D Printing International Alliance. The two parties set up the 3D printing international R&D platform in 2015 and launched Taiwan’s first large FDM 3D printer. This technology utilizes an industrial robotic arm and can be used to print large workpieces. Through this R&D platform, ITRI has worked with 3D printing manufacturers in Taiwan and Europe to accelerate technology R&D and jointly enter the global 3D printing market.

In the field of biomedicine, ITRI targets the high added value medical device sector and leverages biomedical 3D jet printing technology to help the domestic biomedical industry set up production equipment for the rapid production of special customized biomedical materials. In 2018, the Institute set up the 3D-printed medical device smart manufacturing demonstration site at the Southern Taiwan Science Park Kaohsiung branch, making Southern Taiwan an important hub for the metal medical device industry cluster. This site offers a one-stop service that includes design, trial production, and commodification manufacturing. It can support hospitals and medical device companies by satisfying their trial production demands for various customized products.

In 2019, ITRI collaborated with Kaohsiung Veterans General Hospital and Alliance Global Technology Co. to set up Taiwan’s first integration hub for 3D-printed medical device clinical trials and services. Patients with oral, head and neck cancers were selected as trial subjects for lower jaw implants. This project supported the medical device and related metal industries in the Southern Taiwan Science Park in the generation of new precision medicine market opportunities as they enter the emerging 3D printing supply chain.

2012

ITRI organized the laser additive manufacturing industry clusters, which assembled over 30 domestic and overseas manufacturers in the equipment, material, and application sectors. The members pledged their dedication to entering the 3D printing industry.

2012

ITRI established Taiwan’s first metal laser AM laboratory.

2013

ITRI formed the 3D Printing International Alliance with Dutch research organization TNO. The objective was to jointly develop high-tech, high-precision, and high-complexity components and products.

2014

ITRI set up the 3D printing international R&D platform to link together 3D printing manufacturers in Taiwan and Europe and jointly seek entry into the global market.

2014

ITRI won the grand prize at the 2014 Singapore International 3D Printing Competitions for its orchid golden hairpin.

2015

ITRI launched the first Taiwan-made laser metal 3D printing device and materials to help domestic manufacturers enter the metal 3D printing market.

2016

ITRI brought together 20 domestic 3D printing businesses to form the 3D Printing Application Industry Alliance. The objective was to enable swift fabrication of seamless products for the latest cross-domain applications within the medical device, cultural and creative, automobile, and aerospace sectors.

2017

ITRI partnered with AIDC to invest in aerospace component laser processing, metal AM, and online 3D real-time detection. This helped manufacturers move towards high value-added aerospace processes.

2017

ITRI developed large dimension laser metal additive manufacturing equipment including AM100, AM250, and the largerst one AM500.

2018

ITRI established Taiwan’s first one-stop service 3D printing medical device smart manufacturing demo site at the Kaohsiung branch of the Southern Taiwan Science Park. The demo site provides a one-stop OEM service with dedicated machines for domestic manufacturers to complete 3D-printed medical implant design, manufacturing, and certification.

2018

ITRI collaborated with NTU Hospital, VtR Inc., and Ingrowth Biotech to set up Taiwan’s first individually customized medical device platform and industry chain.

2018

ITRI worked with Hsinchu MacKay Memorial Hospital to develop 3D-printed assistive devices and protective gear. The 3D Printing Design Service Co-creation Platform has developed customized 3D-printed assistive devices and protective gear for patients with carpal tunnel syndrome and De Quervain’s tenosynovitis, as well as ankle and foot orthotics and upper arm prosthetics for toddlers.

2018

ITRI unveiled its customized oral and jaw prosthesis.

2018

ITRI developed large-scale aerospace 3D printing components.

2019

ITRI worked with Kaohsiung Veterans General Hospital and Alliance Global Technology Co. to set up Taiwan’s first integration hub for 3D printed medical device clinical trials and services, and used innovative technology to generate personalized smart healthcare experiences.

2020

ITRI developed smart AM production technology that can accurately 3D-print components in one step. This is applied within the aerospace industry, in which precision manufacturing is required.

2021

ITRI unveiled the 3D printing biomimetic materials and structures for tissue integration BioMS-Ti and produced hollow bionic bone nails. The technology was transferred to Ingrowth Biotech and ITRI assisted the company in obtaining medical device marketing authorization. The technology was a winner at the R&D 100 Awards.

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