Fiber

Taiwan Winning the Name of “Silicon Valley for Textiles” with Fiber Innovation

The textile industry played a major role in Taiwan’s early postwar development. In fact, by the 1970s, textile and garment exports accounted for nearly 40% of Taiwan’s total exports, making Taiwan one of the world’s largest textile exporters, alongside Hong Kong, Italy, and South Korea at the time. However, with the wage rise and raised environmental awareness, Taiwan’s textile industry pivoted towards developing high value-added products. In this light, ITRI collaborated with the textile giant Hualon Corporation and established a manufacturing process for fine denier PET filament, which not only significantly increased polyester fiber productivity but also paved the way for the later development of microfibers.

In 1990, ITRI created breathable, moisture-permeable microfibers that were also waterproof and heat-retaining. These microfibers could be made into high-quality clothing and artificial leather products. At the same time, the shoe industry were experiencing a decline, and San Fang Chemical Industry Co., Ltd., which had initially specialized in synthetic leather, were looking to transform its business. To do so, San Fang teamed up with ITRI to develop 0.15-denier microfibers. Together, they built Taiwan’s first microfiber artificial leather factory, a success that transformed San Fang into one of the top three artificial leather suppliers in the world.

After the success of microfibers, ITRI continued to work on mass production technologies and fiber innovation. This included the development of photochromic fibers, rapid polymerization catalyst technology, new polyester composite yarn functional fabrics, hollow microporous polyester fibers, and square nylon 66 industrial fibers. In 2002, ITRI established the New Fabric Strategic Alliance to integrate various chemical technologies, spinning processes, and weaving methods to create high-added-value fibers, yarns, and fabrics. These efforts laid the foundation for achieving a 70% global market share of functional fabrics, earning Taiwan the moniker of “Silicon Valley for textiles.” In 2011, ITRI successfully ventured into the field of biomedical materials and developed negative-pressure fiber materials for treating chronic wounds.

In 2020, amidst the COVID-19 pandemic, ITRI took an active step by utilizing domestically-produced raw materials to develop a meltblown polypropylene (PP) material for the intermediate layer of medical masks. This breakthrough removed the nation’s dependence on foreign mask technologies and established Taiwan’s self-reliant mask supply chain.

1979

ITRI worked with Hualon Corporation to complete the commercial-scale trial production of a fine denier undrawn yarn (UDY) weighing a total of 8,000 metric tons.

1990

ITRI created breathable, moisture-permeable microfibers that were also waterproof and heat-retaining, and assisted San Fang Chemical Industry Co., Ltd. in building Taiwan’s first-ever microfiber artificial leather factory.

1992

ITRI developed a photochromic fiber manufacturing technology, which had better performance than those in the international market. This technology was later authorized to Shin Yen Textile Co., Ltd.

1996

ITRI developed a petrochemical intermediate manufacturing technology, which elevated polyester fiber productivity by 15%-20%. ITRI transferred the technology to Tun Yun Textile Co., Ltd., Chung Shing Textile Co., Ltd., Shinkong Textile Co., Ltd., and Hualon Corporation, and achieved the commercial-scale trial production.

1997

ITRI partnered with Taroko Textile Corp. to develop an environmentally friendly, moisture-wicking polyester composite yarn fabric, and helped downstream garment manufacturers roll out new products.

2000

ITRI developed hollow microporous polyester fibers.

2002

ITRI also founded the New Fabric Strategic Alliance, integrating the upstream, midstream, and downstream textile businesses to develop high-added-value products.

2002

ITRI established two R&D alliances, one for aromatic nylon and multifunctional textiles, and another for flame-retardant polyester textiles.

2003

ITRI collaborated with Tainan Spinning Co., Ltd. to develop novel polyester fibers and roll out products with special functions.

2005

ITRI partnered with Shinkong Synthetic Fibers Corporation to develop square nylon 66 industrial fibers and the textile application technology.

2011

ITRI introduced the nation’s first hydrophilic thermoplastic polyurethane (TPU) fiber melt spinning technology and unveiled a negative-pressure fiber material for treating chronic wounds.

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